How to choose fertilizer pellet machine production line?

Friends who plan to engage in organic fertilizer production must be most concerned about how much is a set of organic fertilizer production line equipment? In fact, it is not difficult to determine this problem, as long as the production process and annual output of organic fertilizer are determined, the price range can be roughly determined.

In fact, the use combination of organic fertilizer production line equipment is mainly related to production raw materials, production process, annual output, etc. The specific design and combination still need specific communication.

1. How to choose and match fertilizer pellet machine line?

(1) Determine the output size of the fertilizer pellet machine production line: For example, if the annual output is many tons, or many tons per hour, the price can be determined. The models of the complete sets of fertilizer pellet machine of normal organic fertilizer equipment manufacturers are divided into several models with an annual output of 1, 2, 3, 4, 5, and 100,000 tons.

(2) Determine the shape of the pellets: powder, column, oblate or standard round. Commonly used granulation equipment are: disc granulator, drum organic fertilizer pellet making machine, roller extrusion organic fertilizer pellet making machine, flat die organic fertilizer pellet making machine, ring film granulator. The selection of the granulator should be based on the local fertilizer market conditions.

(3) Determine the fertilizer pellet plant equipment: the fertilizer pellet machine is different, the price of the fertilizer pellet machine is different, and the amount of labor is different:

⑷ Determine the type of fertilizer produced. There are 4 types of popular organic fertilizers, pure organic fertilizer, organic-inorganic compound fertilizer, bio-organic fertilizer, compound microbial fertilizer.

⑤Selection of fermentation turning and throwing machine: The popular fermentation methods include stack fermentation, shallow water fermentation, deep tank fermentation, tower fermentation, and rotary drum fermentation. The fermentation methods are different, and the fermentation equipment is also different.

⑥Determine the types of primary organic fertilizer raw materials: the common organic raw materials are chicken manure, pig manure, cow manure, sheep manure, straw, medicinal residue, furfural residue, humic acid, pond mud, and living and livelihood pollution from urban sewage treatment plants, etc.

fertilizer pellet machine

2. Production process of fertilizer pellet machine production line

The 8 processes of the organic fertilizer production line are introduced, namely: batching, crushing, stirring, granulation, drying, screening, cooling, and packaging.

(1) Ingredients

The device adopts 5 measuring belt scales, and the computer controls the feeding amount and ratio. The operator only needs to put the powdered organic raw materials (after the fermentation is completed), NPK, additives, trace elements, etc. into the hopper of the metering belt, and the feeding port of the hopper is flush with the ground, which can not only reduce the labor intensity of the workers, but also reduce the The secondary conveying process of raw materials, and the uniform entry of materials into the fertilizer pellet machine stabilizes the granulation state, thus improving the spheroidization rate to a certain extent and reducing the production cost.

(2) Broken

The semi-wet material pulverizer is used in this process. The semi-wet material pulverizer can crush the bulk materials in the raw material, and has the advantages of good working performance, strong continuity and easy dust removal, which improves the working environment of the fertilizer pellet machine.

The wet material pulverizer is also called coal gangue pulverizer and ore pulverizer, which is used to pulverize various minerals. The problems of material blocking, sticking, and easy burning of the motor in the actual use of the traditional wet material pulverizer are improved.

The internal structure of the latest wet material pulverizer has been greatly improved, which completely solves a series of problems that are difficult to solve in the production process of the wet material pulverizer. The biggest difference from the previous generation of wet material pulverizers is: low price, high efficiency, and improved feeding port.

The wet material pulverizer improved by this method has a smoother feeding, and will not stick to the hammer and the inner wall due to the wet sticking of the material, which ensures the smooth production of the pulverizing workshop in the fertilizer pellet machine production line and delivers high-quality raw materials for the next fertilizer pellet machine production process.

Semi-wet material crusher is a new type of high-efficiency single-rotor reversible crusher. The semi-wet material pulverizer has strong adaptability to the moisture content of the material, especially for the fermented decomposed waste or other materials with a moisture content of ≤30%, which can be used for milling, and the milling particle size can reach 20~30 mesh. Feed particle size requirements for general fertilizer pellet machine.

This machine shortens the process flow for fertilizer pellet machine and compost production, reduces equipment investment, and saves operating costs. It is an ideal machine for fertilizer production and processing units.

(3) Stirring

The selection of mixing equipment in the fertilizer pellet machine production line is also crucial. The mixing degree of raw materials determines the quality of granulation. At present, the main mixing equipment in the industry include heavy-duty disc mixers, horizontal mixers, double-shaft high-power mixers, and vertical mixers.

There are various options, and the configuration machines for different output options are different. Generally, the production of organic fertilizer with an annual output of 5000-20000 tons generally uses a horizontal mixer. The advantages of the horizontal mixer are high mixing uniformity, high production efficiency, extremely low failure rate, etc., and the residual amount is small.

It is suitable for mixing and mixing, organic fertilizer ingredients, and additive premixes. mix. Therefore, the mixing uniformity is improved, and the novel rotor structure is adopted, and the minimum gap between the rotor and the casing can be adjusted to close to zero, which effectively reduces the residual material in the machine.

(4) Granulation

The choice of fertilizer pellet machine is very important in the production of organic fertilizer. At present, there are many methods in the industry, such as disc, rotating drum, stirring drum, extrusion, etc. Each of these methods has its own advantages and disadvantages.

The advantages of the disc fertilizer pellet machine are intuitive operation, simple control, high spheroidization rate, less material return, fewer equipment wearing parts, and less maintenance; the disadvantage is that the single fertilizer pellet machine has a small processing capacity and insufficient particle strength. In consideration of appearance quality, energy saving and other aspects, this process selects two disc fertilizer pellet machines and sets them in parallel.

(5) Drying

Although most of the granulated materials have been formed into granules, at this time, the granules have high moisture content and low strength, which cannot meet the requirements of packaging and transportation, and must be dried.

 Considering that the moisture content of the material in this system is high during granulation, and the finished product requires low moisture content, limited by the nature of the material, the strength of the particles coming out of the fertilizer pellet machine is small, and the damage of the particles must be minimized during the drying process.

Large diameter dryers were chosen, so the system was equipped with two rotary dryers. In the downstream drying process, only the material is intensively dried at medium temperature, so as to avoid the material temperature being too high when the material is discharged, which will increase the load of the cooler and affect the cooling effect.

(6) Screening

After drying, there are powdery materials and large pellets. The large particles are all screened out by the sieving machine. The large particles are crushed by the pulverizer and the fine powder is directly returned to the fertilizer pellet machine through the return belt conveyor to be mixed with the raw materials. In this way, a complete production cycle is formed, and the finished product enters the cooling process.

(7) Cooling

Through the cooling treatment of the rotary cooler, the pellete strength is further improved and the moisture content is reduced. During the cooling process, due to the friction between the material and the cylinder wall and the copying plate, fine powder will inevitably be generated, so the rear end of the cooler is increased.

 A trommel screen is used to screen out fine powder to ensure the quality of the finished product. This section of the process has very little fine powder and is processed manually.

(8) Packaging

Qualified finished products from fertilizer pellet machine are packaged by automatic packaging machine, which automatically weighs, unloads, sews packages, measures accurately, and is easy to operate, which improves work efficiency again.

The material is added to the weighing hopper by the feeding mechanism (pneumatic gate). After the controller receives the weight signal from the sensor, it will be controlled according to the preset program value.

When the weight is greater than or equal to (target value-coarse metering value), stop the fast feed signal output, and enter into medium-speed (middle and slow adding at the same time) feeding; when the weight is greater than or equal to (target value-fine metering value) When the weight is greater than or equal to (target value – overshoot value), stop the slow-feeding signal output, the feeding door is completely closed, and the fixed value is weighed.

3.Floor area of fertilizer pellet machine line

The floor area of fertilizer pellet machine production line is mainly related to the annual output, and is generally divided into the following types:

  • An organic fertilizer processing plant with an annual output of 5,000 tons requires 1,000-1,500 square meters;
  • An fertilizer pellet machine plant with an annual output of 10,000 tons requires 1500-2000 square meters;
  • An organic fertilizer processing plant with an annual output of 20,000 tons requires 2000-2500 square meters;
  • An organic fertilizer processing plant with an annual output of 30,000 tons requires 3,000-3,500 square meters;
  • An fertilizer pellet machine processing plant with an annual output of 50,000 tons requires 5,000-6,000 square meters.

Floating fish feed extruder for sale

1. What’s floating fish feed extruder?

Because of the advantages of floating fish feed extruder puffing, more and more feed mills have begun to puff aquafeed.

 At present, the main working principle of the floating fish feed extruder used in the floating fish feed mill is to treat the powdery material containing a certain amount of starch (more than 20%) through a conditioner, so that the moisture content of the material can reach 25% to 27%, and the temperature is raised to 80℃~100℃.

The floating fish feed extruder consists of a feeding system, a transmission system, an extrusion system, a discharging die and an electrical control system. The quenched and tempered material enters the screw extrusion zone.

Since the volume of the extrusion zone gradually decreases along the axis, the pressure on the material gradually increases, and the compression ratio can reach 4 to 10.

The material is pushed by the floating fish feed extruder screw extrusion, and accompanied by strong shear and friction, the pressure and temperature rise sharply. Under the action of high temperature and high pressure, the starch in the material can be basically completely gelatinized, and the protein is partially deformed.

(1) The whole floating fish feed extruder is made of stainless steel, which is hygienic, safe and reliable, easy to clean.

(2) The floating fish feed extruder design follows automatic assembly line production, with small footprint and less labor. The equipment is easy to operate, saving time and effort, and reducing labor consumption.

With the rapid development of the aquatic feed market, the domestic demand for aquatic feed has been driven. According to this market demand, RICHI has researched and developed various types of floating fish feed extruders.

2. Process flow of freshwater fish feed production line:

The floating fish feed extruder adopts twin-screw extrusion technology, combined with Richi Machinery’s experience in puffing technology research for many years, and is a new generation of puffed food equipment designed and manufactured to meet the needs of food and related industries.

The floating fish feed extruder production line has the advantages of stable production performance, flexible operation, fully automatic production process, beautiful appearance (using stainless steel material), etc.

Raw material preparation → mixing → conveying → extrusion → conveying → drying → oil injection → seasoning → cooling → screening → packaging

(1)Raw material cleaning

Receipt of raw corn and soybean meal in bulk; the clean-up process is all operation units that pass the corn and soybean meal that has passed the inspection of the raw material inspector into the silo.

In this process, the impurities in the raw materials are firstly removed by the impurity removal equipment, and then transported to the silo as planned by the receiving equipment and the demagnetization equipment.

 The floating fish feed extruder production line equipment includes receiving devices (such as unloading pits, platforms, etc.), conveying equipment, primary cleaning screens, and magnetic separation devices (such as permanent magnet drums, permanent magnet drums, etc.).

For the receipt of bagged raw materials, it means that the loading and unloading personnel unload the raw materials that have passed the inspection of the raw material inspectors and store them neatly in the warehouse.

In the process of receiving the goods, four points should be done:

  • Accurately count the quantity;
  • There is no quality problem in the raw materials;
  • The receiving path is correct;
  • The receiving environment is clean.

(2)Ingredient process

The batching process is to weigh the raw materials in the batching bin from the feeder under each batching bin to the batching according to the formula requirements. After each raw material is weighed by the batching scale, the raw material is transported to the powder storage silo.

 The ingredients are weighed from the silo, these weighed raw materials enter the powder silo, a small amount of material and premix are added directly and manually weighed and then put into the silo for mixing. The quality of the batching process directly affects the accuracy of product batching.

(3)Crushing process

The pulverization process means that the raw materials to be pulverized in the silo are sent to the crusher to be pulverized into powder, and then sent to the silo to be mixed by the conveyor before use. The purpose of this process is to control the pellet size of the material.

The design efficiency of the crusher in this process determines the production capacity of the process equipment, and it is also the process with the largest energy consumption in the production of powdery materials.

(4)Mixing process

In the mixing process of floating fish feed extruder plant, the crushed raw materials are discharged from the mixing bin into the mixer, and oil is added to the feed in the mixer through the liquid addition system as needed to make the components evenly mixed to achieve the desired mixing effect uniformity.

The material discharged from the mixer is the finished product, which is directly sent to the packaging process of the finished product for packaging and leaving the floating fish feed extruder production line. When producing pellet feed, the mixed powder is sent to the silo for granulation.

In order to ensure the efficiency of the mixer, maintenance personnel must regularly check and repair the equipment, and regularly test the efficiency of the mixer.

(5)Granulation process

The mixed material is quenched and tempered by magnetic separation from the granulation bin, and then sent to the compression chamber of the floating fish feed extruder, compressed into pellet feed, cooled by a cooling tower, and sieved by a screening equipment to obtain standard granules.

 Magnetic separation equipment must be cleaned regularly to prevent iron impurities from causing damage to the floating fish feed extruder. When quenching and tempering, the amount of floating fish feed extruder steam should be adjusted according to the requirements of the pellet variety, and the ring die (aperture, compression ratio, material, etc.) should be selected according to the requirements of the pellet process quality and pellet temperature and humidity.

According to the variety, indoor temperature and humidity, season and other factors, adjust the cooling tower to achieve qualified pellet temperature and humidity.

(6)Finished product packaging

The feed made by floating fish feed extruder is weighed from the finished product warehouse by a packaging scale, packed into packaging bags, then labelled and sealed by a packer, and then transported to the warehouse for stacking by a transport vehicle.

Floating fish feed extruder

3. Equipment configuration of floating fish feed mill

Mixer → Feeder → Floating feed extruder machine → Conveyor → Multi-layer Oven → Seasoning Line → Cooling Conveyor → Vibrating Screen → Packaging Machine

Since the production of some extruded feeds needs to be pulverized, it can be used: powder mixer → feeder → floating fish feed extruder machine → pulverizer → packaging machine

(1)Powder mixer

Add a certain proportion of water to the raw corn flour, rice flour, soybean flour, fish meal, meat meal, grain flour, additives, etc. and mix well.

  • Main motor power: 3.0kw, 4kw, 5.5kw, 7.5kw
  • Material: Stainless Steel
  • Function: Add a certain proportion of water to the raw corn flour, rice flour, soybean flour, meat flour, grain flour, additives, etc. and mix well.

(2)Feeder

The motor is used for power screw conveying, and the mixed raw materials are conveyed to the feeding hopper of the twin-screw floating fish feed extruder. This equipment is convenient and quick to feed, saves labor, and has high efficiency.

  • Main motor power: 1.1kw
  • Material: Stainless Steel
  • Function: Spiral stirring blade conveying
  • The motor is used for power screw conveying, and the mixed raw materials are conveyed to the feeding hopper of the floating fish feed extruder to ensure convenient and fast feeding.

(3)Twin-screw floating fish feed extruder

The motor is used for power screw conveying, and the mixed raw materials are conveyed to the feeding hopper of the twin-screw floating fish feed extruder. This equipment is convenient and quick to feed, saves labor, and has high efficiency.

  • Main motor power: 22.0kw \30kw \37kw\45kw/55kw/75kw/90kw frequency conversion speed regulation
  • Material: Equipment guard plate stainless steel
  • Function: twin-screw extrusion puffing
  • Output: 100-150kg/h, 200-240kg/h, 500-600kg/h, 600-1000kg/h
  • Rotary cutting motor: 0.75kw frequency conversion speed regulation
  • Oil pump motor: 0.37kw
  • Screw material: 38CrMn Al
  • Screw length: 1280mm/1510mm/1635mm/1920mm
  • Function: This equipment is an floating fish feed extruder, changing the product mold can produce pet feed and aquatic feed of different shapes.

(4)Air blower

The produced feed pellets are transported to the multi-layer drying equipment.

  • Main motor power: 1.1kw/4kw/5.5kw, etc.
  • Material: Stainless Steel
  • Principle: sidewall structure
  • Function: Connect the device to deliver the feed to the oven,

(5)Multi-layer feed dryer (electric type)

The produced feed pellets are transported to the multi-layer drying equipment.

  • Main motor power: 0.75kw
  • Mesh belt material: stainless steel mesh belt (double layer)
  • Principle: chain conveyor.
  • Output: 100-150kg/h/200-240kg/h\500-600kg/h, 600-1000kg/h
  • Function: Baking equipment for puffed feed and puffed food.
  • Adjustable speed of mesh belt motor—frequency conversion speed regulation
  • Oven temperature is adjustable.
  • Oven principle: electric heating tube (power: 27kw\45kw\60kw\90kw)
  • Function: Most of the ovens are electric ovens, the temperature is adjusted between 0-200 degrees through the control cabinet, and the interior is a stainless steel double-layer mesh bag, which reduces the moisture of feed pellets, promotes the curing rate, and increases the shelf life.

(6)Seasoning Machine & Fuel Injector

The oil sprayer sprays oil, food attractants, etc. The seasoning drum includes octagonal drum, cylinder, single-roller, and double-roller seasoning line. According to the output and product properties, the oil is sprayed on the surface of the feed, and the minced meat and spices are sprayed at the same time. , spread evenly.

 After this floating fish feed extruder line process, the burrs and burrs on the surface of the feed pellets can also be removed to make the surface of the feed pellets smoother.

  • Main motor total power: 0.74 kw
  • Material: Stainless Steel Skirt, Food Grade Belt
  • Principle: sidewall structure
  • Output: 100-150kg/h,
  • Function: connect device

(7)Oil pump

  • Motor power: 0.37kw
  • Device size: 1.0*0.7*0.9
  • Material: Stainless Steel
  • Output: 100-500kg/h, 200-240kg/h, 500-600kg/h, 600-1000kg/h
  • This equipment contains an oil barrel, and an electric heating tube is installed in it to keep the oil temperature at about 60 degrees.
  • The nozzle of this floating fish feed extruder line equipment is fixed on the top of the middle-extracting seasoning machine.

(8)Main motor

  • Power: 0.37kw
  • Device size: 2.3*0.8*1.5
  • Material: Stainless Steel
  • Principle: tumbling
  • Output: 100-150kg/h
  • Function: Seasoning mixing equipment for extruded fish feed. The oil sprayer sprays oil, attractants, etc. The seasoning cylinder includes octagonal cylinder, cylinder, single-drum lifting, and double-drum seasoning line. It is configured according to the output and product properties. Spray on the surface of the feed, at the same time spray the minced meat and spices, and spread evenly.

(9)Cooling and conveying

Reduce the temperature of the surface of the dried feed pellets, promote the coagulation of grease, reduce the temperature of the pellets, and facilitate packaging.

(10)Vibrating screen

Sieve off excess external material and pellets at the end of the year to ensure the quality and reuse of raw materials.

 (11)Packaging machine

Manual packaging and automatic packaging are available for different specifications.

  • RICHI Service
  • Provide comprehensive floating fish feed extruder plant project planning and design services.
  • Provide floating fish feed extruder debugging and technical training services.
  • Provide basic formula and technical support.
  • Provide floating fish feed extruder buyers with 1-year warranty and long-term technical services .
biomass pellet mill for sale

Straw rice husk used for biomass pellet mill?

Can straw rice husk be used as fuel for biomass pellet mill plant? Due to the lack of coal resources, its price has risen, and it is polluted when it is burned, so we have to use other fuels instead.

For our common people, the most suitable one is probably the fuel pellets of the rice husk biomass pellet mill. Because the cost of fuel pellets is low compared to other fuels, we ordinary people can afford it.

The raw materials of fuel pellets are the straw, straw, rice husks and other agricultural wastes in our usual fields, as well as some branches and leaves. Due to the relatively large amount of fuel, some friends saw this market and wanted to set up a pellet factory by themselves. In fact, this is not impossible, but some friends thought it was too simple. Let’s analyze it below and set up a rice husk biomass pellet mill and biomass pellet mill plant.

Let’s start with the raw materials. Usually, our rice husks can be directly used as fuel by the biomass pellet mill, but the straws and straws recovered from the ground need to be treated and cannot be used directly, because their length is not suitable for directly pressing pellets.

Similarly, the waste wood and furniture scraps we recycle basically need to be treated before they can be used. This requires a crushing equipment. If your raw materials are only rice husks, sawdust, then this step of the crusher can be omitted.

There are venues. Since you want to set up a biomass pellet mill and biomass pellet factory, the raw materials to be processed every day are not 100 kilograms, and there must be a place to store them. If the customer comes to pull the pellets, we can’t go out to weigh each time, it is too troublesome, so it is better to have one pound.

Although it is said that diesel engines can also be used to make pellets by biomass pellet mill, the price of oil is much more expensive than the price of three boxes of electricity, and it is still more cost-effective to use electricity, so there are three types of electricity. Of course, if you don’t need too much scale, then you need a rice husk biomass pellet mill to make rice husk pellets.

Richi Machinery is an equipment manufacturer specializing in the biomass pellet mill for sale, if you are interested in our wood biomass pellet mill plant projects and solutions, please leave your needs and email, WhatsApp and other contact information, our sales staff will provide professional answers and corresponding product pictures, videos and quotations.

1. Use and adjustment of the cooler machine

biomass pellet mill for sale

The following is the use and adjustment of the cooler for the rice husk biomass pellet mill:

(1) Adjustment of discharge amount

①Users should keep the material layer relatively at a certain height according to the current output.

Method 1: There is a height adjustment device between the baffle plate and the rectangular frame, and bolts are arranged between the baffle plate and the rectangular frame, and the movement of the baffle plate relative to the rectangular frame can be realized by loosening and tightening the bolts. Then the gap between the baffle plate and the discharge hopper is adjusted.

Method 2: For the gap (large gap) that cannot be adjusted by method 1, the height of the tie rod can be adjusted by loosening and tightening the bolts, thereby adjusting the gap between the rectangular frame and the baffle plate.

②The gap between the bottom of the cone mouth and the sieve baffle is generally set to 30mm, and the size of this gap can be adjusted appropriately according to the length of the pellets; that is, the longer the pellets, the larger the gap.

(2) Adjustment of amplitude

The user should adjust the amplitude according to the current output. The amplitude is limited by the excitation force of the vibration motor. Adjusting the relative position of the two eccentric blocks of the vibration motor can realize the stepless adjustment in the emergency. When the two eccentric blocks are completely coincident, the exciting force is the largest and the amplitude is the largest; when the two eccentric blocks are 180°, the exciting force is the smallest and the amplitude is the smallest; generally, the two are 135°.

(3) Adjustment method:

①Remove the vibration motor protective cover

② Loosen the clamping bolts of the outer eccentric blocks at both ends

③ Adjust the position of the eccentric block according to the production requirements. If two vibration motors are used, make sure that the four groups of eccentric blocks are on the same scale.

④ Rotate the eccentric clamping bolt, and then install the protective cover.

2. How to troubleshoot the small fault?

How to troubleshoot the small fault of the rice husk biomass pellet mill?

(1) The quality of the die of the rice husk biomass pellet mill is an important factor affecting the output. The die is the heart of the biomass pellet mill, and its quality is very important to the output of the biomass granulator.

Original parts or molds that meet quality standards must be used, and there are strict requirements in terms of material, hardness, and compression ratio. Before use, use wood chips, fine sand, and waste oil to mix evenly in a certain proportion, and grind the mold reasonably, patiently, carefully, and fully. After grinding for one to two hours, it can be directly fed into production without stopping the biomass pellet mill.

The gap between the pressing roller (wheel) and the ring die (template) should not be too large or too small. If the gap is too large, the output is low, and the pellet density is poor; if the gap is too small, the mechanical wear is severe and the service life of the mold is shortened. In use, adding a little grease to the raw materials can also effectively increase the output and reduce mold wear.

After the biomass pellet production is over, squeeze the abrasive material for a minute or two to fill the mold hole with oil, so that the material can be put into production when the biomass pellet mill is turned on next time. This not only maintains the mold (template), reduces energy consumption, but also increases production.

Therefore, when purchasing a rice husk biomass pellet mill, you must carefully check the condition of the mold, and you must pay attention to the condition of the mold during use. If it is damaged, you should contact the biomass pellet mill manufacturer to replace it in time.

(2) The relationship between automation degree and structure, mechanical properties and mutual configuration is unreasonable.

Small biomass pellet mill can be manually loaded and discharged naturally to dry, but large and medium-sized complete sets of equipment must be properly matched, such as iron removal devices, mechanical feeding, granulation, cooling, boilers, dust removal and other equipment and processes are indispensable.

Low voltage, small function, narrow space, insufficient steam pressure, frequent replacement of raw materials and additives, serious residual material, imbalanced water distribution ratio, insufficient lubrication and tightening of transmission parts, leakage and leakage; raw materials and used models or molds , the large gap in power requirements, etc., etc., also have a greater impact on the output of the biomass pellet mill.

Only by mastering the performance of each part and the configuration relationship between each other, operating in accordance with the regulations, and treating the symptoms, can the output of the rice husk biomass pellet mill be improved.

(3) The arrangement of working time is misplaced, and the preparation work is not comprehensive enough.

For some users, in order to catch up with the output, the working hours are prolonged, the personnel are seriously fatigued, the biomass pellet maker equipment are overloaded and even work with illness, the machines cannot be repaired, oiled, and cooled in time, and the people and the machines are slow to work, and the phenomenon of missed work is serious.

The preparation of spare molds and accessories is insufficient, and the understanding of the model and applicable raw materials is insufficient. These issues, while seemingly inconsequential, can pay off nicely in production if handled properly.

(4) It is very important to choose a suitable rice husk biomass pellet mill machine model according to your own needs. You can tell your needs to the manufacturer, and they will recommend you a suitable biomass pellet mill.

RICHI focuses on biomass pellet mill for sale, also focuses on technical innovation and sustainable development all the time. It ranks as one of domestic leading manufacturers in research & development capability, manufacturing capability and product quality.

If you want to know more about biomass pellet mill for sale Australia, biomass pellet mill for sale Indonesia, biomass pellet mill for sale Malaysia, biomass pellet mill for sale Thailand, biomass pellet mill for sale Netherlands, please contact Richi Machinery for details.

Economic benefits of wood pellet mill machine

The wood pellet mill machine is suitable for a wide range of raw materials. The pellet fuel produced has the characteristics of clean combustion, high efficiency, environmental protection and energy saving. It can provide low-sulfur fuel, provide cheap energy (under certain conditions), and convert organic matter into fuel to reduce environmental pollution ( such as waste fuel).

With the further development of environmental protection, wood pellet mill machine not only realizes turning waste into treasure, but also improves the value of crops, but also promotes the ecological environment and drives economic development.

The sawdust wood pellet mill machine can develop sawdust and other wastes produced by furniture manufacturers into biomass fuel pellets required by users. The number of meshes of the screen can be adjusted according to the particle size requirements. (What is a wood sawdust granulator? What are the advantages of a wood pellet mill machine?)

1. What is a wood pellet mill machine?

Wood pellet fuel can be broadly divided into two categories – traditional and modern. Modern bioenergy refers to various bioenergy sources that can be used to replace traditional energy sources on a large scale, namely mineral solids, liquids and gaseous fuels, including: wood waste (industrial use), bagasse (industry), municipal waste, biofuels (including biogas and energy crops).

Traditional bioenergy is largely confined to developing countries. Broadly, it includes all small-scale uses of bioenergy, which are not always outside the market, including: household firewood and charcoal, straw (including rice husks), other factory waste, wood chips, sawdust, etc.

As we all know, wood pellet mill machines are divided into two series: flat die and ring die. Generally speaking, everyone should be familiar with the ring die series, because many feed companies at home and abroad use the ring die wood pellet mill machine for granulation.

Wastes such as sawdust and wood chips have low adhesion rates and are difficult to form, while biomass fuel pellets require a high density, so it requires a lot of pressure to reach the density of the pellets, which invisibly increases the difficulty.

Due to the gradual rise of renewable energy in recent years, the common ring die wood pellet mill machines used to make biomass fuel pellets in the market have evolved from the original ring die machines used to make feed, and there are still many areas that need to be improved.

The flat die series pellet machines are generally divided into two or more parallel roller pellet machines in China, which are mainly suitable for the production of organic fertilizers. Although it can also be used to make fuel pellets, it is not suitable for the wear and tear of the machine, which indirectly increases the cost.

In response to this problem, Richi Machinery has developed a conical roller wood pellet mill machine on the basis of learning from foreign advanced technology. In addition, there is no dislocation friction between the wheel and the mold between the two ends and the inner and outer circles of the mold plate, which reduces the resistance, reduces the kinetic energy loss, and prolongs the service life of the mold.

2. Advantages of wood pellet mill machine products:

wood pellet mill machine

(1) Biomass pellets based on various raw materials such as sawdust, straw, chaff, etc. can be produced;

(2) High output, low energy consumption, low noise, low failure, strong machine fatigue resistance, continuous production, economical and durable;

(3) Various molding technologies such as cold pressing molding and extrusion molding are adopted, and the oil polishing and shaping process makes the biomass pellets beautiful in appearance and compact in structure.

The wood pellet mill machine is designed to use the wastes of agricultural and forestry processing as raw materials, which are pretreated and processed to solidify to form high-density pellet fuel, which is an efficient and clean renewable energy source. It is an ideal fuel to replace kerosene, saves energy and reduces emissions, and has good economic and social benefits.

Richi Machinery specializes in the design, production, installation and sales of wood pellet mill machines, sawdust pellet machines, biomass pellet machines and other wood pellet plant equipment. Welcome businessmen from all over the world to visit the factory.

3. Advantages of fuel wood pellet mill machine

No matter which industry or era you are in, you are in the harem of feudal society, and those with advantages have status.

So what are the advantages of the Richi Machinery biomass fuel wood pellet mill machine?

(1)Raw materials are sufficient.

No matter what equipment it is, without raw materials for processing, no matter how good your advantages are, you will not be able to travel the world.

Biomass fuel wood pellet mill machines can process a wide variety of raw materials, crop straws from crops grown in rural areas, furniture factory leftovers, branches, trees Bark, leaves, etc. are the raw materials of biomass fuel pellet machine, and the finished product processed by wood pellet mill machine can not only be used as feed for raising animals, but also as fuel for power plants, central heating and other industries.

(2)Development is necessary.

Why is biomass fuel wood pellet mill machine necessary for development? Because with the rise in prices, the storage of energy resources decreases, and the price of energy resources required for life will not be very low. If we want to survive, we must find a device that can be used for a long time to escort our lives.

The pellet machine can do it. The produced feed pellets have a good taste, and the fuel pellets produce less soot when they are burned, which is no threat to the environment and the body.

Whether it is mechanical equipment or people, as long as they have unique advantages, they can have their own firm position and speed of development. RICHI wood pellet mill machine takes advantage of the world and serves customers with technology.

poultry food processing machine

How to buy poultry food processing machine?

How to buy poultry food processing machine? If the poultry feed machine used for fish feed production or grass livestock feed production, is it possible?

poultry food processing machine

1.How to buy poultry food processing machine for fish feed?

(1) Select the power of the pellet feeder according to the amount of bait. Generally, a fish pond of 0.33-0.66 hectares (5-10 acre) has a daily feeding amount of about 120 kg, and a poultry food processing machine with a power of about 1 kg can be purchased;

For a fish pond of 0.66-3.3 hectares, the daily feeding amount is about 120-160 kg, the poultry food processing machine with a power of about 1-2 kg can be purchased; for a fish pond of 3.3-6.6 hectares, the daily feeding amount is about 600-1200 kg, and a pellet feed machine with a power of 2-4 kg can be purchased.

(2) Select the specifications of the pellet feeder according to the breeding large-scale farming. For fish ponds with a large proportion of bottom fish, you can choose a hard pellet poultry food processing machine or a soft pellet feed machine. Small multifunctional poultry food processing machine? and crushing sieve powder machine can be used in fish ponds for raising fry to obtain feed of different specifications.

(3) Pay attention to inspection when purchasing. The coating of the casing should be completely smooth, without defects such as cracks, peeling, blistering, etc.; the gear box should not leak oil; the mechanical transmission parts should be equipped with protection devices and overload protection devices, and have eye-catching lubrication, operation, rotation, safety signs;

Firmware shall not be loose; each adjustment handle and handwheel shall be flexible, light and reliable; electrical components shall be in good contact, with reliable insulation and no leakage.

(4) Power on for 3-5 minutes, observe whether the operation is stable, whether there is abnormal shock, vibration and heating, and whether the pointer of the ammeter and voltmeter are normal.

(5) Finally, don’t forget to ask for product certificate, instruction manual, sales invoice, etc.

2.How to start the poultry food processing machine?

1.Prepare to start:

Before the poultry feed pellet making machine operator is ready to start, it is necessary to confirm the material storage of each material warehouse and the residual situation of each process, understand the machine status and production schedule, open each steam trap for about two minutes, release the condensed water in the steam, make the Startup is smoother.

2.Start the poultry food processing machine:

When the main machine switch is pressed, the poultry food processing machine starts to run, but at this time the granulator has not really started, so it is impossible to granulate or add oil to clean the mold.

After the star-delta conversion of the main motor of the poultry food processing machine, after the ammeter shows that the current is normal, some grease materials should be put in first, and the poultry feed pellet making machine ring die should be washed for about two minutes to heat the ring die.

At the beginning of feeding, the feeding amount should not exceed 20% of the production capacity of the granulator, to prevent the poultry food processing machine from instantaneously feeding too much, too much negative feeding, and sudden increase in load, causing blockage or equipment damage.

When the material quality is adjusted, it can be quickly grouped, and can be dispersed after loosening. At this time, the feeding door is closed for granulation. Observe whether the current of the main machine is stable, and adjust the feed amount and steam addition amount according to the production performance and current load of the poultry food processing machine.

The amount of feed must be gradually adjusted from low speed to high speed, and the amount of steam added must be adjusted according to the dry humidity of the material. The poultry food processing machine should avoid overload, which is easy to cause ring die rupture and damage to the granulator. Don’t be careless when using new molds until the new molds are at their optimum capacity.

3.Processing grass pellets with poultry food processing machine

(1) The benefits of grass pellets

①The growth and utilization of feed is greatly affected by the season. In winter, the forage grass is withered and yellow, with little nutrition, and the livestock lack grass; in the warm season, the forage grass grows vigorously and is rich in nutrients, and many livestock cannot eat it. Therefore, in order to promote strengths and avoid weaknesses, and make full use of warm-season forages, livestock and poultry can be fed in winter.

② high feed conversion rate. Feed livestock and poultry with grass pellets in winter to use less meat. milk. Feed volume is small. The pellets are only about 1/4 of the volume of the raw hay, which is convenient for storage and transportation, and less dust is beneficial to the health of humans and animals.

③Increase palatability and improve feed quality. If the grass stream has the special smell of coumarin, the livestock will not like the food a bit, but after making grass pellets, they become palatable and high nutritional value feed.

④ Expand feed sources. Such as golden pheasant, excellent quinoa, sheep firewood and so on. Their branches are thick and hard, which are crushed and processed into grass pellets, which become the livestock’s favorite feed. Others are processed into grass pellets, such as by-products of crops. Shells, straws and various, can be used to feed livestock and poultry.

(2) Grass processing technology

① The most critical technology for processing grass granules is to adjust the moisture content of the raw materials. First, the moisture content of the raw material must be measured, and then the water is mixed to the moisture content required for processing. According to the determination, the optimal water content is 14%~16%; the forage grass is 13%~15%.

② Poultry food processing machines are usually used to process grass pellets. Grass flour is affected by stirring and squeezing during rolling. Under normal circumstances, the temperature of the pellets just coming out of the sieve will reach about 80, and the water content will generally decrease by 3%~5% from high temperature cooling to room temperature, so the water content of the cooled grass pellets will not exceed 11%~13% .

Suitable for storage due to low water content. Grass pellets with different nutrients can be prepared according to the nutritional requirements of various poultry. Its pellet size can be adjusted and processed as required.

③ Composition and effect of pellet feed

In order to produce various livestock and poultry with feed, improve the utilization rate of feed. Grass powder (green hay. Crop straw) 55% to 60%. Concentrates (corn, sorghum, oats, bran, etc.) 35% to 40%. Minerals and Vitamins 3%. 1% urea constitutes compound feed, which is pressed by pellet feed pellet machine.

During the pressing process, add 17 kg of water and 100 ml of formaldehyde liquid concentration to 37% per 100 kg to improve its nutrition and digestibility. According to the experiment, 8-month-old lambs were fattened with pellet feed for 50 days, with an average daily weight gain of 190 grams, and 6.4 kilograms of feed was consumed for each gain of 1 kilogram.

Ruminant pellet feed made by poultry food processing machine is a feasible way to promote the development of aquaculture in pastoral and agricultural areas.